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 Updated: 7 Feb 2016

 

 

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GAS DETECTION - HYDROGEN GAS

 

   

The exchangeable sensor X-CHANGE turns the recalibration into a home game:

  • Delivery of recalibrated sensor cartridges

  • Easy exchange, no specialized company needs to come to you

  • Available for every gas type

  • At guaranteed exchange prices

  • Increased reliability (SIL2-software)

  • Important time and cost savings

The X-Change support guarantees a price based on the consumption of the sensor capacitance.

For each uncalibrated sensor returned to AP, you will receive a credit for the unused capacity of the sensor.

More >

 

 

 

   
   
 
     

Hydrogen

     

     

Datasheet

   

Legal and safety requirements
The devices are manufactured according to the regulations and various directives such as
EN 50545, etc.

Products delivered by AP meet and even exceed the new European Standard EN 50545.

The safety features check the connected warning devices on functionality and open circuit day and night (Level SIL2 according to EN 50271).

   

Quick and easy replacement of sensor

  1. Open the housing with a screwdriver.

  2. Disconnect the sensor cable and unscrew the disused sensor head.

  3. Exchange the sensor cartridge (3) and connect the cable of the new sensor head to the PCB.

  4. Close cover of the housing with the screws (1). The recalibrated sensor is ready for use at once.

   

H2 - Hydrogen gas
Hydrogen is easily combustible, and together with oxygen, it forms the explosive oxy-hydrogen gas.

As the name suggests, a loud bang is heard when the gas is ignited. The waste product in the reaction consists of water vapor.

When burning hydrogen in air, in addition to water, some other substances are formed, mainly nitrogen compounds.

In a fuel cell you can make use of the energy which is formed in the reaction with oxygen in the air without getting other waste products than water.
 
Liquid hydrogen is used in rocket engines with liquid oxygen as oxidizer.
 
A great deal of hydrogen used in the petroleum industry when "upgrading" fossil fuels.

In the Fischer-Tropsch process hydro-carbons are formed from hydrogen and carbon monoxide.
 
Another major use of hydrogen exists in the production of ammonia. In the so-called Haber-Bosch process, nitrogen and hydrogen are mixed and subjected to high pressure and high temperatures whereby ammonia is formed.
 
N2 + 3H2 2NH3

The ammonia can then be used for example to produce manure.

Hydrogen is also used in the production of hydrochloric acid, methanol, and when hydrogenating fats.

Danger of explosion
In monitoring explosion danger the focus is entirely on the lower limit of the flammable range.

This lower limit is called LEL (Lower Explosive Limit).

Explosive gases are not explosive until they reach a certain mixture ratio with air that is unique for each gas.

Therefore, each explosive gas its own specific LEL level.

Detectors for explosive gases are calibrated to give a warning for a preset alarm value, well below the LEL level.

The measure range is divided into 0 – 100%.

This means 0-100% of the lower explosive limit.

Example:
The lower explosive limit for hydrogen is 4% by volume. 4% is equal to 100% LEL.

This means that at concentrations below 4% by volume there is no explosion risk.

In order to have a safety margin, Sweden has determined as an SIS standard that in order to regard a gas as dangerous the concentration of this gas / air mixture must exceed 25% of the LEL value.


IP65, Wall design

 
   

Detector
Comb. gases

 

   

 

 

Manual

Datasheet

 


IP65, Duct design

 

 

   

Detektor för
brännb. gaser

 

   

     

Manual

 
 

Address list

Set-up

IP

 

 

Modbus

 

Protection
Class

 


Hydrogen gas detector with display

 


Compatible with different types of bus systems

 

Hydrogen

Hydrogen burns/explodes in an air/gas mixture of 4.0 till 75 vol %.

We regard 10% of the LEL to be alarm level 1 (warning alarm) and 20% of the LEL to be alarm level 2 (sharp alarm) as appropriate alarm levels for explosive gases.


Hydrogen has 4% vol = 100% LEL

Early warning alarm will then be 10% x 4% = 0.4% as alarm level 1.

Sharp alarm will then be 20% x 4% = 0.8% as alarm level 2.

Early warning alarm will occur at alarm level 1, which is scaled in with 1V = 10% at 0-10Vdc control signal.

Sharp alarm will occur at alarm level 2, which is scaled in with 2V = 20% at
0-
10 Vdc control signal.

These alarm levels are fed into the controller or PLC. For detectors with relay outputs, these are pre-calibrated to specified levels by default.

Usually the alarm levels 1 is activated at 10% of the LEL and the other preferably closer to LEL (type disaster alert)

You can of course set different values as alarm points.

The important thing is that the alarm levels are always activated before LEL is reached.

When the LEL concentration is exceeded, there is no danger of explosion because the oxygen content is too low for combustion to occur.

How many detectors are needed in a stationary system?

This must be decided from case to case depending on the local area that you want to monitor, but as a rule of thumb you can use the following:

One detector per 100m2, with additional detectors at locations where leakage is likely occur.

More about explosives and combustible gases

 

 

 

 

 


Gas Central H2C for 1-2 sensors (1 built-in) with
relay outputs for 4 alarm levels, internal
buzzer, operator panel and display

 

Address list

Set-up

 

Detector
Comb. gases

 

Modbus

Modbus

 

Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

ATEX Gas detectors are available for 2 explosion classes as follows:

Zone 1 is available with or without display.

Gas detectors for ATEX Zone 1 are located in a flameproof enclosure, EEx d

The shell is such that ignition and combustion within the shell of a potential explosive gas mixture is not propagated to the explosive mixture outside the enclosure and the enclosure can thus endure the resulting explosion pressure without damage.

In Zone 1, one can expect an explosive atmosphere to occur during normal operation but the presence of it is relatively short.

The equipment shall not be a source of ignition in normal operation or when an error occurs.

Gas detectors for ATEX Zone 2 are of the design Non-sparking EEx nA

EEx nA is a non-sparking piece equipment.

In Zone 2, you need not count with an explosive atmosphere to occur during normal operation, and if it should occur, which is probably rare it is of short duration.

The equipment shall not be a source of ignition during normal operation.

 


ATEX explosionproof Hydrogen gas
detectors

 
     

ATEX

     

     

Brochure

 


Warning lights for Hydrogen gas detectors

   

E-mail: ewert@automatikprodukter.se     

Phone: +46(0)31-287202

Mobile: +46(0)708885298

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